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Carmakers' Plug-in Plans

by Peter Valdes-Dapena
Tuesday, July 8, 2008
provided by

Americas top-selling car companies have plans to bring plug-in technology mainstream. Here's what they're working on.

Chevrolet Volt

General Motors is sticking to its guns, insisting that the Chevrolet Volt will be ready for production by 2010. If GM can produce this vehicle on time and in significant numbers - and it works well and reliably - the Volt will stand as a milestone in automotive technology.

But if it doesn't turn out well, GM could stand accused of "killing the electric car" again.

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The Volt is not a hybrid car. It will run entirely on electricity. Unlike other electric cars, though, it will not conk out if the battery runs low before stopping to charge. A small on-board gasoline engine will run as a generator to charge the batteries and keep the car moving.

The Volt is expected to go about 40 miles before that needs to happen and most drivers should be able to go most days without using a drop of gas.

Don't expect the Volt to look just like this concept version. The final car will have a more rounded front end look and a sharper-edged tail.

Saturn Vue Plug-in Hybrid

volt.jpg
Courtesy: General Motors

Production for the Vue Plug-in hasn't been officially announced, but General Motors plans to bring it to market in 2010. That puts it in about the same time frame as the much talked-about Chevrolet Volt.

The Vue Plug-in won't be as revolutionary as the Volt, but it will probably cost a lot less. (The Volt is expected to cost about $40,000.) For starters, the Vue Plug-in will be an enhancement to an existing vehicle, the Vue Two-mode Hybrid that's expected to go on sale next year.

As planned, the Vue Plug-in will be a parallel hybrid. That means that, like a regular Toyota Prius or Ford Escape Hybrid, it will be powered by a gasoline engine with significant assistance from electric motors

Starting with a full charge, GM expects to have an electric-only range of about 10 miles. GM expects overall fuel economy twice that of any current SUV.

Ford Escape Plug-in Hybrid

The Ford Escape Hybrid is already one of the most popular hybrid vehicles on the market today. A plug-in version is a natural next step.

Ford plans to give 20 Escape Plug-in Hybrids for fleet use to the Southern California Edison electric company. These are upgraded versions of the the Escape Hybrids you see on the road today.

Relying on lithium-ion batteries, the Escape Plug-in can achieve fuel economy of up to 120 miles per gallon, Ford claims, during the first 30 miles of driving at moderate speeds after a full charge.

Ford Edge With HySeries Drive

hyseries.jpg
Courtesy: Ford Motor Co.

Ford's HySeries system is similar to that used in GM's Chevrolet Volt. The biggest difference is that the HySeries uses a hydrogen fuel cell, not a gasoline engine, as an on-board back-up generator.

But either vehicle could use any type of on-board power generator. That's one of the benefits of this type of system. It can be produced economically with different sorts of engines or with fuel cells.

The wheels of these vehicles are powered by electricity alone at all times. The fuel cell, in this case, is used only to recharge the batteries if they run low.

Ford claims a plug-in-power-only range of 25 miles before the hydrogen is needed. After that, the Edge with HySeries can go another 200 miles on a tank of compressed hydrogen.

Toyota Prius Plug-In

Priuses are sometimes modified by other companies for use as plug-in hybrids but, for safety reasons, Toyota doesn't sanction those conversions.

Late last year, Toyota presented its own plug-in Prius to the University of California campuses at Berkeley and Irvine.

Based on current-generation Toyota Priuses, the cars have oversized nickel-metal hydride batteries rather than more expensive lithium-ion batteries used in many other plug-in hybrids.

On a full charge, the Prius plug-in can drive up to seven miles on electric power alone at speeds up to about 62 miles an hour, according to Toyota.

Toyota has said it intends to bring some sort of plug-in hybrid to market in 2010, at about the same time that GM plans to bring its two types of plug-ins.

Toyota 1/X Concept

toyota-concept.jpg
Courtesy: Toyota Motor Co.

The 1/X concept car, unveiled in Tokyo in 2007, combines advanced materials and lithium-ion batteries to create a plug-in hybrid capable of traveling 150 miles on a four-gallon tank of gasoline.

The 1/X is named for the fact that its mass, emissions and fuel consumption are a fraction of others in its class.

The four-seat car weighs just 926 pounds compared to a five-seat Prius that weighs 2,890 pounds. The car's roof is made from bio-plastics derived from kenaf and ramie, two types of fibrous plants.

The 1/X is powered by lithium-ion batteries and a small 0.5 liter flex-fuel engine.

Dodge Sprinter Plug-In

Chrysler Corp.'s Sprinter Plug-in is hard at work at the New York Times. It carries newspapers out of the paper's printing plant in the New York City borough of Queens.

The Sprinter Plug-in has a diesel engine. Diesel engines, on their own, are more fuel-efficient than gasoline engines and they have a lot of low-speed pulling power that makes them ideal for hauling.

After charging overnight at the plant, the Sprinter Plug-in can drive up to 20 miles on electricity alone. That's enough to complete a day's worth of short urban runs without using any gasoline at all.

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Beyond that, the Sprinter Plug-in operates, like other hybrid vehicles, on its electric motors and internal combustion engines combined.

Jeep Renegade Concept

Last fall, Chrysler Corp. created an in-house electric vehicle engineering group called Envi. Chrysler's being quiet about what the group is working on, but some type of plug-in hybrid is likely.

At the Detroit auto show in January, Chrysler unveiled three electrically-driven concept vehicles, one each for the Chrysler, Dodge and Jeep brands. These cars provided a glimpse of what Envi could be working on.

This one, the all-wheel-drive Jeep Renegade, has two electric motors - one for each axle - and a 1.5-liter, 115-horsepower, 3-cylinder diesel engine.

On a full charge, the Renegade should be able to go as far as 40 miles on electric power alone. Chrysler boasts of a 400-mile total range.

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