Q3 2023 Smart Sand Inc Earnings Call
Participants
Christopher Green; VP of Accounting; Smart Sand, Inc.
Chuck Young; Founder & CEO; Smart Sand, Inc.
Lee Beckelman; CFO; Smart Sand, Inc.
John Young; COO; Smart Sand, Inc.
John Daniel; Analyst; Daniel Energy Partners
Patrick Ouellette; Analyst; Stifel Financial Corp.
William Bremer; Analyst; Vanquish Capital Partners
Presentation
Operator
Good morning and welcome to the Smart Sand's Inc third quarter 2023 earnings conference call. (Operator Instructions) Please note this event is being recorded. And now I would like to turn the conference over to Christopher Green, Vice President of Accounting. Please go ahead.
Christopher Green
Good morning. And thank you for joining us for Smart Sand's third quarter 2023 earnings call. On the call today we have Chuck Young, Founder and Chief Executive Officer; Lee Beckelman, Chief Financial Officer, and John Young, Chief Operating Officer.
Before we begin, I would like to remind all participants that our comments made today will include forward-looking statements, which are subject to certain risks and uncertainties that could cause actual results or events to materially differ from those anticipated.
For a complete discussion of such risks and uncertainties, please refer to the company's press release and our documents on file with the SEC. Smart Sand at this times, any intention or obligation to update or revise any financial projections or forward-looking statements, whether because of new information, future events or otherwise.
This conference call contains time-sensitive information that is accurate only as of the live broadcast today, November 8, 2023. Additionally, we will refer to the non-GAAP financial measures of contribution margin, adjusted EBITDA and free cash flow during this call.
These measures when used in combination with our GAAP results, provide us and our investors with useful information to better understand our business. Please refer to our most recent press release or our public filings for our reconciliations of gross profit, contribution margin, net income to adjusted EBITDA and cash flow provided by operating activities to free cash flow.
I would now like to turn the call over to our CEO, Chuck Young.
Chuck Young
Thanks, Chris, and good morning. Smart Sand delivered another quarter of strong operating and financial results. In the third quarter, we sold approximately 1.2 million tons. We generated $21 million in contribution margin and $13.3 million in adjusted EBITDA. Both solid improvements over third quarter 2022 results and second quarter 2023 results.
Additionally, in the quarter, we continued to generate positive free cash flow. For the first nine months of 2023, we have generated $17.5 million in free cash flow. And I'm pleased to report that Smart Sand will be cash flow positive for 2023.
We have used our free cash flow this year to continue to delever our balance sheet. We paid off over $9 million in debt through the first nine months of 2023. Return value to shareholders, earlier this year, we bought back approximately 11% of our common shares outstanding.
Smart Sand will continue to focus on generating free cash flow, maintaining balance sheet discipline and returning value to our shareholders. We plan to remain true to our core business principles and operating philosophy.
Our goal is simple to be the premier provider of Northern White sand and logistics services in North America. We strive to not only be a supplier of sand to our customer, but to be their partner in efficiently providing high quality efficient, environmentally friendly and sustainable long-term sand supply.
We may not have achieved these results without the dedication and hard work of our employees. I want to thank our employees for their efforts and continued commitment to Smart Sand. Demand for Northern White frac sand continues to be strong. We had consistent demand in the Bakken and Appalachian basins during the quarter.
Our sales in Canada increased as well. This was our first quarter fully operating of our Blair facility. Canadian sales represented approximately 10% of third quarter sales volume. We are excited about the Blair mines growth potential as part of our continuing effort to expand our Northern White sand franchise.
With respect to our industrial product solutions, we are constructing improvements at our Utica facility in the fourth quarter to add cooling and blending capabilities. The expansion of our industrial products capabilities will allow us to serve a broader, moderate market segment. Industrial sand sales volumes have been approximately 5% of our sales volume over the last few quarters, and we expect those sales to grow in 2024.
We continue to make progress penetrating the Last Mile market with the introduction of our Smartbelt [director] blender technology. We're delivering the customers what they want, faster fracs and less trucking through maximizing payload per truck and minimizing unload times.
In response to customer demand, our SmartSystems fleet offering now includes our Smartbelt conveyor system and our proprietary SmartPath transloader. During the quarter, we operated four SmartSystem fleets and four silo only fleets. Based on customer feedback and demand, we're excited about the prospects for growing our Last Mile business in 2024.
Looking at the fourth quarter, we currently expect to see normal seasonal slowdown in the Bakken as we move into the winter months. Additionally, we are seeing some budget exhaustion from customers who accelerated spending in the first nine months of the year.
However, we do expect similar sales in Canada in the fourth quarter, and we're expecting increased activity in the Appalachian Basin starting in November. We expect industrial sales in the fourth quarter to be in line with third quarter results.
We are excited about our prospects in 2024. In October, we signed three new contracts. We currently have approximately 50% of our expected sales volumes contracted for 2024. Two of these new contracts are for customers in the Appalachian basins, and one is for a customer in the Bakken.
Based on the current market conditions and commodity prices, we expect volumes in these two key markets for Smart Sand to be strong in 2024. Natural gas fundamentals continued to be positive with continued growth in natural gas plants for electricity generation and increased LNG demand as new capacity in North America comes online.
To support the expected long-term positive market fundamentals in the Marcellus, we have expanded our Waynesburg, Pennsylvania terminal. We now have the capability to handle multiple products at this location and increased volumes.
With our improvements completed, we are anticipating higher industrial sales volume in 2024. Our new cooling and blending capabilities allow us to compete more effectively in the foundry and glass industrial sand markets.
We are still in our budgeting process for 2024. So we'll have more details for our expectations for 2024 on our 2024 year-end call. However, based on current market conditions, we expect overall sand sales volumes for 2024 to be at least 10% higher than 2023 sales levels.
For our Last Mile business, by year-end, we will have 10 SmartSystems with Smartpath and Smartbelt technology ready to deploy in the field. Going into 2024, we expect to have increase in our utilization of our SmartSystems fleet over the course of the year.
Building our Northern White sand franchise will continue to be our primary focus. Our goal is to increase the utilization of our three operating mines, Oakdale, Utica and Blair. And to expand our market share in every basin we serve.
We have approximately 10 million tons of high-quality Northern White sand capacity available to serve the frac sand and industrial markets. This capacity is tied directly into four Class I railroads. We have the best-in-class terminals serving the key Bakken and Appalachian basins and a network of high quality well-positioned third-party terminal partners.
We can serve every market in North America through our efficient, low-cost logistics footprint. With our SmartSystems technology, we can meet increasing demand of customers looking for higher volume of sand delivered to the wellsite in a safe and efficient manner.
We also have a well tenured management team that are owners of the business and are focusing on delivering long-term value for our employees and shareholders. Most of the current executive team has been with Smart Sand for over 10 years and are committed to the company's long-term success.
We will continue to look for ways to increase shareholder value. We have a strong balance sheet with one of the lowest leverage levels in the industry, which allows us to manage effectively through the cycles in the energy business and provides us the ability to move quickly to take advantage of new opportunities in the market.
Our goal is to continue to deliver positive free cash flow, while taking advantage of opportunities to grow the business, we will also continue to look for ways to return value to our shareholders. We believe the Northern White sand will continue to be a key product for both the energy and industrial sand markets.
And Smart Sand is committed to being a leading provider of Northern White sand. As always, we'll keep our employee and shareholders' interests in mind in everything we do. We continue to evaluate ways we can return value to our shareholders. We have bought back approximately 11% of our shares this year. And there will be more to come on our year-end earnings call in early 2024.
And with that, I'll turn the call over to our CFO, Lee Beckelman.
Lee Beckelman
Thanks, Chuck. Now I'll go through some of the highlights of the third quarter 2023 compared to our second quarter 2023 results. We sold 1.2 million tons in the third quarter, a 12% increase over second quarter sales volumes of 1.1 million tons.
Total revenues for the third quarter were $76.9 million compared to $74.8 million in the second quarter. Total revenues were higher in the third quarter, primarily due to contractual shortfall revenue recognized in the quarter.
Our cost of sales for the quarter were $62.5 million, basically flat with second quarter results. Total operating expenses of $9.5 million in the third quarter were marginally lower than second quarter operating expenses of $9.6 million.
Contribution margin was $21 million or $17.20 per ton in the third quarter. Second quarter contribution margin was $19 million or $17.57 per ton. Adjusted EBITDA in the third quarter was $13.3 million compared to $11.4 million in the second quarter.
The sequential increase in contribution margin and adjusted EBITDA in the third quarter was primarily due to the shortfall revenue recognized in the quarter and relatively flat cost of goods sold and operating expenses.
For the third quarter 2023, we generated $12.5 million in net cash provided by operating activities leading to $5.6 million of free cash flow. After we spent $6.9 million on capital expenditures. Year-to-date through the end of September, we have generated $17.5 million in free cash flow from $33.6 million in net cash provided by operating activities, less $16.1 million in capital expenditures.
We ended the third quarter with no outstanding borrowings on our credit facility. We had approximately $9.3 million in cash and cash equivalents at the end of the third quarter. And between cash and availability from our credit facility, we currently have available liquidity in excess of $28 million.
[Subject] highlighted, we do expect demand to moderate some in the fourth quarter due to normal seasonal slowdown in the Bakken and budget exhaustion from customers at the end of the year. Currently, we expect fourth quarter sales volumes to be in the 900,000 to 1.1 million ton range.
Normally as fourth quarter and first quarters of the calendar year, we have higher reported production costs due to drawing down on inventory that we have capitalized in the summer months to meet our winter sales volumes.
Currently for the fourth quarter, we believe contribution margin per ton will be in the mid double-digit range of $12 to $16 per ton. We expect capital expenditures for the year to be in the $20 million to [$23] million range, which includes the capital expenditures related to the startup of the Blair facility.
The expansion of the Waynesburg terminal and investment in the cooling and blending capabilities at our Utica facility. As Chuck highlighted, we expect to be free cash flow positive for the year.
This concludes our prepared comments. And we will now open the call up for questions.
Question and Answer Session
Operator
Thank you. We will now begin the question-and-answer session. (Operator Instructions)
John Daniel, Daniel Energy Partners.
John Daniel
Thank you. Good morning, guys. Just one question for me, if I may? The commentary about ['24] volumes being up 10%. Is it your sense, is that a 10% rise in activity?
Is it completions design? Completion designs are changing as more volume per well and new customer. Just any incremental color would be appreciated.
Lee Beckelman
Yeah. I'll start with that, John. I think some of it is actually -- we have actually signed a couple of new customers and increasing volumes with some existing customers. Some of that is increased activity related to that.
And then I think we continue to see trends with the longer laterals and more stages per lateral. We continue to see trends were more sand per well, which I think is helping driving. Even if you see kind of flat spending, more sand per well is the trends we've been seeing.
John Daniel
Like the blend?
John Young
Yeah. And what I would add to that is just is also as we continued to see our Canadian market ramp up at the new market that we hadn't participated in prior. So our Blair facility is positioned really well for attacking that market.
John Daniel
Got it. Okay.
Chuck Young
And I'll also add that, John, is that in the Appalachian Basin and some of the other basins that we're servicing, there's a higher demand for fine sand. And a lot of the existing Northern White infrastructure doesn't have as much fine sand as we do have. So we feel like we're still in a good space of servicing.
John Daniel
Perfect. Thank you all very much for including me.
Chuck Young
Thank you.
Operator
Patrick Ouellette, Stifel.
Patrick Ouellette
Hey, It's Pat. I'm for [Stephen Gengaro]. Thanks for taking the questions. So in regards to the Canadian markets, obviously, part of the increased volumes attributable to Blair there. We were curious if you could provide any insight on how to think about margin there? If it the same as other regions or if the quarter-over-quarter step-up in margin attributable Canadian market at all?
Lee Beckelman
Well, margins are relatively consistent with other regions. I think we -- it depends on the product. And so we're seeing maybe a little higher pricing in Canada, but it's not dramatically different than what we're seeing in the US currently.
John Young
Yeah. And the other thing I would add to that from an operational standpoint. As we continue to ramp up operations at Blair, unit production costs should come down to levels similar to wholesale. I mean, it's a very similarly logistically situated plant, mine wet and dry processing load out all on site.
So we have -- I think from driving margin out of that plant, we should be able to drive down production costs too as we get more utilization.
Chuck Young
We can utilize that plant. That's actually referring to the CN plant that we have in Blair, Wisconsin. Now, that plant can send sands for the US as well for the Appalachian Basin, but we're super excited because it gets us up to a Canadian market that we never had before on our other rail providers. So which looks to have some pretty good growth next year.
John Daniel
Yeah. Okay, thanks. That's great color there. That's all from me. I'll turn it back.
Lee Beckelman
Thank you.
Operator
William Bremer, Vanquish Capital Partners.
William Bremer
Good morning, gentlemen.
Chuck Young
Morning, William.
William Bremer
Hey, Chuck. Well, first and foremost, the balance sheet is looking fantastic. You guys have done a fantastic job in capital allocation. And I give you a lot of credit on that. And echo the comments you made regarding your leverage compared to your peers. So well done there.
My question is on the industrial side. And I was wondering if you could provide us a little more granularity in terms of what end markets you're supplying? And secondly, have you been able to penetrate the Canadian industrial market at this time.
Chuck Young
So John has been the focus on that on the industrial sands part along with [Berkshire]. So I'll let him answer that question. But yeah, we're definitely focused on Canada as well from the industrial sand from my standpoint.
John Young
Yeah, William. So, yeah, I mean, we're focused on the traditional industrial markets in order of volume, it be glass, foundry and then your kind of it falls off their recreational and other type things.
With the addition of our blending and cooling capability out of our Utica plant there, we expect to continue to grow that industrial market, having blending and cooling capability gets us into markets that we are incapable of pursuing prior to having that capability.
So again, industrial is always going to be a lag from volume compared to frac. Frac is the big dog in the volume world. But our expectation is that, in some industrial applications, you can have relatively high margin specialized products. And that's really what we're focused on out of our industrial base.
William Bremer
Well said, John, thank you.
Chuck Young
Next question.
Operator
Thank you very much. And this concludes our question-and-answer session. I would like to turn the conference back over to Chuck Young for some closing remarks.
Chuck Young
Thank you for joining us on the call today, and we look forward to speaking to you again. Our Q call -- Q4 call early next year.
Operator
And this concludes the conference. Thank you very much for attending today's presentation. You may now disconnect.
